The next generation of extruder control


The next generation of extruder control

OS5 is the latest generation of extruder control by Hans Weber Maschinenfabrik GmbH. 
A major aspect of networking and digitalisation, the development of OS5 is a critical step towards optimising processes.
It is based on Siemens hardware and combines state-of-the-art methods of robust automation with innovative
interfaces of digitalisation and Industry 4.0. 

The intuitive system offers impressive functions including the extruder control with line capabilities, diagram functions,
recipe management, automatic start-up and intelligently connects to NEXXT365 thanks to Euromap 84. The result:
effective networking of individual machines and systems as well as faster, flexible processes in industrial production. 

Discover the benefits of OS5:


  • Extruder control with line capabilities
  • Intuitive machine control by touchscreen
  • Easily scalable
  • Digitalisation with regard to Industry 4.0
  • Diagram functions
  • Recipe management
  • Automatic start-up
  • User management (possible with RFID)
  • Euromap 27 – line control
  • Euromap 84 / OPC 40084 – MES connection


  • Windows 10 IPC
  • Siemens S7-1500 PLC
  • Siemens WinCC visualisation with NET extensions
  • Phoenix mGuard VPN – remote maintenance 
  • ProfiNET communication
  • 22” Multitouch HMI
  • Simple data exchange via ethernet
  • OPC UA server
  • High availability
  • Web technologies


Our experience is your success

  • New OS5 user interface 

    For us, digitalisation means developing innovative products and control options that enable maximum energy efficiency in our manufacturing processes and ultimately enable our customers to reduce costs 
    and save time. 

    What better proof of this than the newly developed OS5 control – 
    a new generation of extruder control.

    Find out more

  • NEXXT365

    The digital future of extrusion:
    the new software is a crucial step for automated processes.

    Benefit from our proven WEBER expertise and choose the path of digitalisation together with us.

    Find out more
  • Additive manufacturing

    Making innovation tangible
    WEBER has many years of experience and constantly uses its expertise to identify and drive new trends

    Discover the new possibilities of additive manufacturing. 

    Find out more


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How can we help?

Benefit from our expert knowledge: 
we are happy to advise you and will work with you to find a solution that perfectly fulfils your requirements. 

Talk to us. Together we can develop your solution for the future.

+49 (0) 92 61 / 4 09 - 0          infohansweberde