WEBER sanding
WEBER LDK

 

up to 4
sanding stations

up to 3200 mm
working width

Processing in multi-shift operation

The WEBER LDK double-head sanding machine was specially developed for the panel industry. As these sanding machines are subject to different requirements than conventional standard machines, the design differs significantly. The machine concept is designed for multi-shift operation and machine interlinking. The drive power per sanding belt can reach up to 160 kW and max. feed speed. The cutting speeds must also be adapted to the changed requirements.

 

Technical specification

WEBER LDK 
Special machine for the panel industry

Technical Data
working widhts
up to 3700 mm
Drive performance
up to 160 kW per calibration station
Equipment
Freely selectable arrangement through modular design
Central control of all machine parameters
External drives
Available as a double head
sanding stations
up to 4 sanding stations
Operation
9, 12, 15, 19"
Calibration roller drive
160 kW
Sanding belt length
4000 mm
Sanding belt length
Contact roller unit (D)
Cross belt unit (C)
Pillow unit (P)
Combination unit (K)
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WEBER working stations

Available in steel or rubberized versions, our rollers are designed for durability and resistance to meet the requirements of a wide range of sanding processes. Thanks to our advanced technology, our contact rollers enable extremely precise calibration in the 0.01 mm range. This ensures that even the most demanding sanding jobs can be carried out with the highest accuracy. Our rollers can be used to achieve various effect sanding finishes, giving your wood projects a special and individual touch.

 

A polished surface free of oscillation marks is an outstanding quality feature. WEBER has found the solution for this with CBF technology. It works with a transverse pressure flap belt arranged within the wide belt station. The pressure flaps interrupt the engagement of the abrasive grains and thus avoid the undesirable oscillating sanding marks of the sanding belt. The result: The surface is smooth and even. The flap belt runs without control, maintains the full tolerance compensation of the link pressure beam, wears evenly and is inexpensive to replace.

Another advantage of CBF technology is that, in contrast to classic cross-sanding, one grit level can be skipped. This means that you can achieve particularly fine sanding results with our system without compromising on quality.

Uniform sanding pressure on the edge and surface is a prerequisite for good sanding results. WEBER's solution: Freely movable pressure pieces, which are firmly connected to the sanding lamella, always automatically position themselves flat against the sanding belt; the required even pressure distribution on longitudinal and transverse edges is achieved automatically. Interfering lateral forces on the adjusting cylinders are avoided. The arrangement of the pressure pieces on the sanding lamella eliminates the need for any additional guides that are susceptible to soiling; the system is completely maintenance-free. In addition, certain areas can be processed with different sanding pressures. This is a major advantage when sanding between coats of paint, for example, where certain application methods cause paint material to build up on the edges.

 

Cross sanding is a tradition at WEBER. Cross sanding means that in the first sanding step, the surface is sanded across the feed direction, followed by finishing sanding along the length. The crossing cutting movement offers advantages over multiple longitudinal sanding. The cross grain sanding belt works at a 90° angle to the fiber. This shears off coarse wood fibers. The subsequent wide belt is tasked with cutting off the turned-over fibers and smoothing the surface. Due to the crossing sanding direction, significantly fewer and shorter fibers remain on the surface.

 

WEBER service

Does your sanding machine need maintenance or wear parts need replacing? Talk to our service team now. Our contacts and representatives are available worldwide to provide you with advice and assistance.


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