WEBER MK
Deburring machine

up to 4
sanding stations

4
Various working widths

3 - 120 mm
Workpiece thickness


Plate processing with the WEBER MK | Grinding | Brushing | Rounding | Flame cutting

The WEBER MK series handles even the largest and heaviest plates and sheet metal parts with ease. Its up to 4 processing stations and robust construction make it the ideal choice for the thickest, heaviest, and most warped materials. It effortlessly handles even the most massive parts. Thanks to the bolt grinding bar, WEBER offers the perfect solution for grinding. Subsequently, the planetary head and the multi-rotation brush system take over edge breaking or a radius-like rounding.

 

Technical Specification

WEBER MK 
Deburring machine for flame and plasma cuts

Technical Data
Working widhts
900 / 1100 / 1350 / 1600 / 2000 mm
Working height
900 mm
Excecution
1 to5 Schleifstationen
Arrangement freely selectable
Workpiece thickness
3 - 120 mm
Feed rate
1 -10 m/min
Sanding belt length
2620 mm
Sanding belt drive
up to 37 kW
Operation
„i-Touch“ Controller
Sanding techniques
DR Planetary head
MRB Brushing system
BS Brush rollers
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WEBER processing systems

Several rotating heads are arranged next to each other for uniform edge rounding on all inner and outer edges. With two brushes per head, the intermeshing of the brushes ensures uniform processing results across the entire working width. Thanks to its compact design, the brush head can be easily combined with other WEBER sanding technologies. The arrangement works perfectly with all material thicknesses from one millimeter. To ensure fast and precise positioning, the unit is equipped with an electrical adjustment and can be activated and deactivated via a program and precisely positioned and readjusted during operation. The multi-rotation brush is ideal for processing coated materials such as foil-coated sheet metal or galvanized sheet metal where the coating must not be removed or damaged. 

With the STC stud sanding beam, WEBER has raised the processing of thick and uneven sheets to a new level: Consistent sanding quality, high material throughput and low operating costs thanks to the long service life of the sanding belt characterize this technology. The sanding belt is held flat, pretensioned a few millimetres downwards. The pre-tensioning automatically compensates for any differences in thickness from part to part, thus enabling economical multiple loading across the entire processing width. During the sanding process, the sanding pressure can be adjusted to the abrasive and the cutting quality in no time at all using a pressure regulator.

Planetary head “P2

The “P2” planetary head unit offers the perfect and most economical solution for uniform and all-round edge rounding on all internal and external contours. The patented, single-row planetary head system “P2” is characterized by a particularly large overlapping area of the individual tools and therefore requires no additional oscillation movement. Thanks to the sealed planetary heads, the system is particularly low-wear and low-maintenance. The brushes always work at the optimum angle on the workpiece, which ensures high efficiency. With our patented WEBER “P2” solution, the tools of the adjacent planetary head gears overlap seamlessly, avoiding gaps during machining.


Planetary head “P6
As an alternative to the compact design of the “P2”, WEBER also offers a double-row arrangement in which each tool carrier carries six brushes.This unit is equipped with an electric adjustment system that enables fast and precise positioning.It can be activated and deactivated via a program and can be precisely positioned and readjusted during operation.

 

Flexibility and versatility

Both the planetary head “P2” and the “P6” allow the use of different tools for different applications. Possible tools include, for example, slag hammers, wire brushes or profile sanding discs. This versatility makes the planetary head units from WEBER a flexible solution for various machining requirements.

Different sheet thicknesses are cut using various processes and cutting parameters. The thicker the sheet, the greater the differences in thickness after cutting due to warping and burr formation. WEBER offers the solution to this problem. The advantageous possibilities of a flexible sanding beam and the performance of a sanding drum are optimized and combined in one sanding station.

Our machine transport table sets new standards in terms of stability and precision. The robust steel/welded construction guarantees a high load capacity and reliable performance. The face-milled, thick-walled table top ensures consistently precise results for every application. The feed speed can be continuously adjusted to your requirements via a frequency-controlled drive motor. A hard-wearing, high-quality conveyor belt and well-dimensioned drive components ensure a safe and slip-free feed.

 

A clean and safe working environment is essential for efficient production. At WEBER, we therefore rely on our tried-and-tested slag box to sustainably remove coarse dirt such as slag residue and loose scale that is produced during processing and cannot be collected by the extraction system. Our slag box reliably collects the dirt that accumulates outside the machine, ensuring a clean working environment.

Thanks to its sophisticated design, the slag box is easy and safe to transport with a forklift and can be emptied quickly and easily.

Why do we attach so much importance to the use of a slag box? A clean working environment increases the safety and well-being of all employees. It also prevents the unwanted spread of metallic deposits, which often lead to unnecessary wear on other machines and inventory. Operational interruptions and machine damage can be the result, which would ultimately affect productivity and profitability.

Our slag box therefore contributes to a smoother workflow and promotes safety and cleanliness in production.

Discover the advantages of the MK series

  • For large and heavy sheet metal parts
  • For heavily warped sheets
  • 4 processing stations and particularly robust design
  • Interchangeable units thanks to modular design, thus more flexibility for changing requirements
  • Workpiece thickness up to 120 mm possible
  • Processing on both sides possible in one pass
Most important

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