WEBER sanding
WEBER TTK

up to 2
sanding sations

2
working widhts

0,2 - 3 mm
workpiece thickness


Deburring machine for core plates

When manufacturing large generators, the final output is only determined after completion. In order to achieve the highest possible efficiency, flawlessly processed, flawless core laminations are the main prerequisite. Deburring core laminations that have already been coated is a major challenge for the grinding machine. The edges must be perfectly deburred without grinding the surface coating. WEBER has mastered this challenge: a specially designed dressing unit prepares the sanding belt for use. This achieves the desired goal. The result ensures maximum efficiency of the generator.

 

Technische Spezifikation

WEBER TTK
Deburring machine for core plates

Technical Data
Working widhts
1350 and 1600 mm
Working height
900 mm (constant)
Execution
1 to 2 sanding stations
Arrangement freely selectable
workpiece thickness
0,2–3 mm
Feed rate
Stepless (3,5–35 m/min)
Sanding belt lenght
1900 mm
Sanding belt drive
up to 22 kW
Operation
Multi Panel TP900 Comfort
„i-Touch“ Controller
Bearbeitungssysteme
+ Kontaktwalzenaggregat „D“ mit integrierter Abrichttechnologie
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Deburring

WEBER machining systems

For surface finishing and deburring, we use rubber-coated grinding rollers. The grinding pressure is generated by lowering the roller compared to the set workpiece thickness. Their use ensures uniform removal of burrs, resulting in a smooth surface. The contact roller is particularly effective for rough grinding, as it effortlessly removes thick, melted laser splatter. The contact roller is precisely controlled and usually positioned slightly below the zero line, allowing for flexible adjustment of the grinding pressure and meeting the requirements of various workpieces. To ensure quick and precise positioning, the unit is equipped with electric adjustment and can be accurately positioned and readjusted during operation. The contact roller unit is equally prepared for the use of Scotch-Brite belts. Grinding rollers are available in various diameters and rubber hardnesses and can be adapted to all parts to be ground.

Technical Specifications:
+ Rubber-coated 40-90 Shore
+ Drive depending on the series up to 110kW
+ Electric roller adjustment and positioning

Features:
+ Use of different belts possible
+ Removes thick, molten laser spatters
+ Effective for rough grinding
+ Surface grinding
 

The WEBER brush unit enables the use of special abrasives that aren’t available as abrasive belts. The brushes treat the surface and, in part, the edges. The oscillating brush system is adjustable and is used primarily for longitudinal sanding. The brush rollers improve surface quality, alter surface roughness depth, or modify the surface structure.

Technical Data:
+Drive power up to 37 kW
+ Cutting speed 5–18 m/s
+ Display accuracy 0.1

Features:
+ Adjustable oscillation

Höchste Innovation

Your advantages at a glance

The special feature of the WEBER TTK: The dressing unit specially developed for core plate deburring. This innovation makes it possible to achieve deburring and grinding results that fully meet the requirements of generator manufacturers without any additional effort - and without any additional expense for the manufacturer of the core plates. A dressing unit specially designed by WEBER for this purpose prepares the grinding belt. Handling is extremely simple: the belt simply has to be inserted into the machine and the automatic system takes care of the rest. This means that the sanding belt can be changed by one person in just a few simple steps and in a very short time. Thanks to WEBER technology, the sanding belt lasts for several weeks.

 

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WEBER service

Does your sanding machine need maintenance or wear parts need replacing? Talk to our service team now. Our contacts and representatives are available worldwide to provide you with advice and assistance.


WEBER contact

Talk to us now. We will be happy to advise you on the subject of grinding systems. Our contacts and representatives are available worldwide to provide you with advice and assistance.


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Benefit from our expert knowledge: We will be pleased to advise you and together we will find a solution that will perfectly meet your requirements.  Do not hesitate to contact us. We also develop your solution for the future together with you.


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